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Hydraulic system cylinder installation

1. Unpacking: The oil cylinder is sealed with a vaporizable rust inhibitor, so the plug at the inlet must not be removed before assembly. If the plug is removed, it must be installed on the body immediately and the cylinder filled with oil 2. Anti-rust: After the oil cylinder is installed on the body, if the piston is placed in the extended state, grease must be applied to the exposed part of the piston rod.

Read more> 2022-08-11
What is the hydraulic system motor

A hydraulic motor is used to refer to an energy conversion device that outputs rotary motion and converts the hydraulic energy provided by the hydraulic pump into mechanical energy. ​From the point of view of energy conversion, the hydraulic pump and the hydraulic motor are reversible hydraulic components. Inputting working fluid to any hydraulic pump can make it work as a hydraulic motor; When the torque is driven to rotate, it can also become a hydraulic pump working condition. Because they have the same basic structural elements - a closed and cyclically variable volume and a corresponding oil distribution mechanism.

Read more> 2022-08-11
The working principle of hydraulic motor

1. Vane hydraulic motor Due to the action of the pressure oil, the unbalanced force causes the rotor to generate torque. The output torque of the vane hydraulic motor is related to the displacement of the hydraulic motor and the pressure difference between the inlet and outlet of the hydraulic motor, and its speed is determined by the flow rate input to the hydraulic motor. Since the hydraulic motor is generally required to be able to rotate forward and reverse, the vanes of the vane hydraulic motor should be placed radially. In order to keep the pressure oil flowing at the root of the blade, a one-way valve should be set on the passage between the return and pressure oil chambers leading to the root of the blade. The inner surface of the stator is in close contact to ensure a good seal, so a preload spring should be set at the root of the blade. The vane type hydraulic motor is small in size, small in moment of inertia, and sensitive in action. Therefore, vane hydraulic motors are generally used in occasions with high rotational speed, small torque and sensitive action requirements.

Read more> 2022-08-11
Cavitation in hydraulic systems

In the hydraulic system, if the pressure somewhere is lower than the air separation pressure at the working temperature of the oil, the air in the oil will be separated to form a large number of bubbles; when the pressure is further reduced to the saturated vapor pressure at the working temperature of the oil , the oil will rapidly vaporize and produce a large number of air bubbles. These bubbles are mixed in the oil to generate cavities, which make the oil filled in the pipeline or hydraulic components into a discontinuous state. This phenomenon is generally called cavitation.

Read more> 2022-08-10
hydraulic system noise

Since the vibration and noise of the hydraulic system are inevitable, and in recent years, with the development of hydraulic technology in the direction of high speed, high pressure and high power, the noise of the hydraulic system has become increasingly serious, and has become a factor hindering the further development of hydraulic technology. If it exceeds 70dB, it will become noise, which makes people feel extremely uncomfortable, and even makes people restless. As pollution, noise has been paid more and more attention by people. Therefore, it has positive and far-reaching significance to study and analyze the mechanism of hydraulic noise and vibration, thereby reducing and reducing vibration and noise, and improving the performance of hydraulic system.

Read more> 2022-08-10
Surface requirements and processing of hydraulic parts

The cylinder barrel is the main component of the oil cylinder, mining single pillar, hydraulic support, gun barrel and other products. The quality of its processing directly affects the life and reliability of the entire product. The cylinder has high processing requirements, and its inner surface roughness is required to be Ra0.4 ~ 0.8µm, and the requirements for coaxiality and wear resistance are strict. The basic feature of the cylinder barrel is deep hole machining, which has always troubled the processing personnel. The rolling process, because the surface layer has residual compressive stress on the surface, helps to seal the tiny cracks on the surface and hinders the expansion of erosion. Thereby, the corrosion resistance of the surface can be improved, and the generation or expansion of fatigue cracks can be delayed, thereby improving the fatigue strength of the cylinder. Through rolling forming, a layer of cold work hardening layer is formed on the rolling surface, which reduces the elastic and plastic deformation of the contact surface of the grinding pair, thereby improving the wear resistance of the inner wall of the cylinder and avoiding burns caused by grinding. After rolling, the reduction of surface roughness value can improve the fit properties. As the control hub of the hydraulic system, the hydraulic valve moves frequently, and has very high requirements on the precision, sealing and reliability of each component device. Most foreign companies use rolling to improve the precision coordination.

Read more> 2022-08-10